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|Main Page and Introduction||Head Button Construction|
|Head Construction||Jet Construction|
|Body Construction||Final Assembly and Operation|
|Face the End of a Piece of 1/4" Brass:
To make the head button start with a piece of 1/4" round brass stock about 1 1/2" long. Put the piece in the chuck and then face the end, as shown in the picture at right.
|Turning the Side of the Rod:
Turn the side of the rod down to a diameter of about 0.180" for a distance of 3/16" as shown in the photo.
|Threading the Rod:
After the side is turned, use a 10-32 die to thread the end of the rod. I use a die holder that fits in the tail stock chuck of my lathe. This is one way of making sure that the threads are cut square. Be sure to turn the lathe chuck by hand to maintain better control and to avoid trying to thread too far. (It is OK to put the lathe in reverse and use the lathe motor to remove the die.) Also, don't lock the tail stock down when threading in this manner. It should float free so that it can move with the chuck and die.
In this picture the end has now been threaded. Note that the threads do not cover the entire turned portion of the rod. An unthreaded portion remains. This portion must be turned down to allow the button to thread into the head. See the next step.
|Turning the Neck:
A neck is turned into the end of the rod by bringing the cutter up to the left edge of the unthreaded potion. The cutter is brought into the work a few thousandths and then moved to the right for 0.100" to cut a neck into the piece. Repeat the process until the neck diameter is about 0.150". Try threading the head onto the button to make sure you have finished this end of the button properly. (The unturned portion of the button must butt tightly up against the head so that there are no leaks.)
|Cutting off the Button:
Cut the button off of the rest of the stock so that the unturned portion of the button is slightly more than 1/2" long. You can use a cutoff tool in the lathe as shown in the photo or you can use a hacksaw to cut the button off.
|Chamfering the End of the Button:
Remount the button in the lathe chuck and face the end until the unturned portion of the button is 1/2" long. (This is not a critical dimension.) After facing the end, use a file while rotating the button to chamfer the end of the button to remove the sharp edge and obtain a smooth, clean look.
|Center Drilling the Button:
The last step in making the button is to drill a hole through the button 1/8" from the end of the button and 1/8" in from the side of the button. Use a center drill first to drill a pilot hole in the button, as shown in the picture.
|Drilling the Button:
After using a center drill to drill a pilot hole, drill a 1/16" hole all the way through the button.
After drilling the 1/16" hole, use a 1/4" drill turned by hand to gently chamfer both ends of the hole.
This picture shows the completed head button. The threads on the right screw into the head, and the hole on the left is used to attach the button to a ball bearing fishing spinner with a short piece of wire. Notice how the chamfering on the left produces a smooth, rounded edge.
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